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Diagnostic Protocol: Foundational Checks for Low Oxygen Purity

Objective and Scope

When an oxygen concentrator fails to deliver the required level of oxygen purity, a systematic investigation is necessary. This protocol details the two foundational checks—input voltage verification and pneumatic leak detection—that a skilled technician must perform before proceeding to more complex component diagnostics. These two factors are the foundation upon which the entire oxygen generation process is built.

Mandatory Safety Precautions This protocol involves testing live electrical sockets. These procedures should only be performed by qualified biomedical professionals using appropriate personal protective equipment (PPE) and adhering to all electrical safety standards.

Foundational Check 1: Input Voltage Verification

Rationale

An oxygen concentrator is designed to operate within a specific voltage range, typically 220-240V or 110-120V depending on the region. If the input voltage is too low or unstable, the compressor cannot run at its optimal speed. This directly impacts its ability to generate the pressure required for the sieve beds to effectively separate nitrogen from the air.

Procedure
  1. Using a multimeter, perform a test at the power socket supplying the concentrator.
  2. Verify that the supplied voltage meets the manufacturer’s specifications for the device.
Corrective Action

Correcting a low voltage supply can, by itself, resolve a low purity issue.

Foundational Check 2: Pneumatic Leak Detection

Rationale

The pressure swing absorption process relies on maintaining a pressurized environment. Any leak, no matter how small, allows this crucial pressure to escape, undermining the efficiency of the separation process. A tell-tale sign of a significant leak is a low output pressure at the patient outlet.

Procedure
  1. Apply a soap water solution to all tubing connections and joints within the pneumatic circuit.
  2. The formation of bubbles will pinpoint the exact location of the escaping air.
Corrective Action

Leaks can often be resolved by simply tightening a loose fitting.

Conclusion: The Value of a Methodical Approach

This methodical process is the hallmark of an efficient and experienced technician. In many cases, the problem can be found and resolved at this early stage, saving hours of unnecessary and costly diagnostic work. This approach makes your work more effective and reinforces the principles of thorough and reliable maintenance.

Video Resource

To provide a clear, practical demonstration of these essential troubleshooting steps, a detailed video guide has been created. The video shows a technician using a multimeter to check input voltage and a soap solution to find a system leak, resolving a low oxygen purity problem in the process.

Watch the full troubleshooting video here:

Technical Service Disclaimer

The content provided on this blog, including all articles, guides, and embedded videos, is for informational and educational purposes only. This information is intended to supplement, not replace, the official service manuals, user guides, and other documentation provided by the medical device manufacturer.

All maintenance, troubleshooting, and repair procedures on medical equipment must be performed in strict accordance with the manufacturer’s official service manual for the specific device model and serial number. Before attempting any procedure described or demonstrated on this blog, you are required to locate, read, understand, and adhere to all instructions, warnings, and safety precautions outlined in the official documentation.

The procedures described are intended for use by qualified, trained, and certified biomedical engineering technicians and professionals. Any action you take upon the information on this website is strictly at your own risk. The author and publisher will not be liable for any personal injury, damage to equipment, voided warranties, or other losses that may result from the use of this content.

No warranty, express or implied, is made regarding the accuracy, completeness, or reliability of the information provided. Always prioritize patient and personal safety by following manufacturer guidelines and your facility’s established safety and infection control protocols.