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Technical Guide: Oxygen Purity Verification for Medical Concentrators

Objective and Standard

The primary function of a medical oxygen concentrator is to deliver a high concentration of purified oxygen for therapeutic use. The World Health Organization (WHO) specifies a purity level of above 82% for this purpose. Therefore, oxygen purity testing is a fundamental validation of a device’s clinical efficacy. Performing this test correctly with a calibrated analyzer is a core competency that directly supports patient safety.

Analysis Equipment

The primary tools for this task fall into two main categories: ultrasonic and electrochemical analyzers.

Ultrasonic Analyzers
  • Principle: This type of analyzer, such as the Oxy 1000, determines oxygen purity by measuring the speed of sound as it passes through the gas.
  • Features: These are often multifunction devices capable of also measuring gas flow and pressure.
Electrochemical Analyzers
  • Principle: This type of analyzer, such as the Maxtec handy plus, uses a consumable sensor that generates a signal through a chemical reaction with oxygen.
  • Critical Requirement: To maintain accuracy, electrochemical analyzers require periodic calibration against a known gas source, which can be either 100% oxygen or 20.9% ambient air.

Standard Operating Procedure for Purity Testing

A methodical approach is required to ensure accurate and repeatable results.

Pre-Test Checklist

Before connecting the analyzer, verify the following to avoid common pitfalls:

  • Check the analyzer’s battery level.
  • For electrochemical units, confirm the device is within its calibration period.
  • Ensure the sample tubing is clear and free of kinks or obstructions that could restrict airflow.
Test Execution
  1. Set the oxygen concentrator to its maximum rated flow rate.
  2. Allow the concentrator to operate for a minimum of five minutes, and preferably up to twenty minutes, before taking a measurement. This warm-up period is necessary for the machine’s sieve beds to become fully saturated and for the device to reach its peak, stable oxygen production.
  3. Securely connect the analyzer to the oxygen outlet of the concentrator.
  4. Record the stabilized oxygen purity reading from the analyzer.
  5. Compare the final reading against the >82% WHO medical standard and document the result in the equipment service record.

Conclusion: The Role of Analysis in Patient Safety

Disciplined adherence to this testing procedure eliminates guesswork and builds a foundation of trust in service outcomes. It allows a technician to confidently certify a machine that is performing correctly or identify a unit that requires service. This comprehensive knowledge elevates the task from simple measurement to true technical analysis, reinforcing the biomedical professional’s role as a guardian of equipment performance and patient safety.

Video Reference

A detailed video guide is available to demonstrate the proper use of both ultrasonic and electrochemical oxygen analyzers and to highlight common mistakes that must be avoided.

Watch the full testing procedure video here:

Technical Service Disclaimer

The content provided on this blog, including all articles, guides, and embedded videos, is for informational and educational purposes only. This information is intended to supplement, not replace, the official service manuals, user guides, and other documentation provided by the medical device manufacturer.

All maintenance, troubleshooting, and repair procedures on medical equipment must be performed in strict accordance with the manufacturer’s official service manual for the specific device model and serial number. Before attempting any procedure described or demonstrated on this blog, you are required to locate, read, understand, and adhere to all instructions, warnings, and safety precautions outlined in the official documentation.

The procedures described are intended for use by qualified, trained, and certified biomedical engineering technicians and professionals. Any action you take upon the information on this website is strictly at your own risk. The author and publisher will not be liable for any personal injury, damage to equipment, voided warranties, or other losses that may result from the use of this content.

No warranty, express or implied, is made regarding the accuracy, completeness, or reliability of the information provided. Always prioritize patient and personal safety by following manufacturer guidelines and your facility’s established safety and infection control protocols.